Artificial Intelligence-Driven Manufacturing Transformation
Live plant data. Better decisions. Every shift.
IntelAIx connects your machines, people and enterprise systems on one platform, so production, quality, energy and maintenance run on facts you can see right now.
Who we are
We pair hands-on manufacturing consulting with a ready-to-use platform, so improvements reach the shop floor in weeks, not years, and every one of them is tied to a number you can measure.
What we do
Assess. Connect. Improve.
Three steps, one partner: from knowing where value hides to running every shift on live data.
Find where the value is
IntelAIx AIRA measures your digital and AI maturity across every function and turns the gaps into a prioritised, ROI-backed roadmap.
About AIRA
Bring every machine online
IntelAIx IMAX Edge links PLCs, sensors, SCADA and SAP, including legacy machines with no documentation, without stopping production.
The IMAX platform
Run operations on live data
Fourteen ready-made applications put monitoring, maintenance, quality, traceability and planning on every screen, from control room to mobile.
All 14 applicationsIMAX in numbers
Built for real plants.
Applications
One platform. Every function.
Start with the application that pays back fastest, then add more as you grow. They all share the same data.
Remote Monitoring Operations Center
Live plant performance, OEE and quality on one screen, with SAP integration and alerts on WhatsApp and email.
ExploreIndustrial Asset Management
Paperless maintenance, breakdown history, spare parts and OEE with every stoppage cause.
ExploreIndustrial Internet of Things
Secure machine connectivity, live KPIs and trends, alerts and reports, beyond the SCADA screen.
ExploreEnergy Management System
Energy analytics, live cost, maximum demand alerts and SAP integration.
ExploreLaboratory Information Management System
Digital inspections, automated approvals and colour-coded deviations across RM, WIP and FG.
ExploreTrack & Trace
QR and RFID tracking of material between manufacturing stages and buffers, with FIFO.
ExploreWarehouse Management
Mobile GRN, bin locations and accurate live inventory.
ExploreRecipe Management
One library of approved recipe versions, applied to every machine.
ExploreWorkforce Operations
Facial recognition attendance, live work cell view, restricted zone alerts and payroll.
ExploreImage Analytics Solutions
AI vision for inspection, dimension measurement, counting and pallet mapping.
ExplorexBOM Management & Forecasting
Connected engineering and manufacturing BOMs, live stock checks, cost roll-up and forecast.
ExploreAdvanced Planning & Scheduling
Optimised schedules across machines, materials and capacity, delivered on time.
ExploreKey client credentials
Proven results on the shop floor.
AAC Manufacturer: Measurable Results with IMAX
Remote Monitoring, mobile LIMS, Track & Trace and Asset Management working together for real-time visibility and control.
Polymer Manufacturer: A Game-Changing Custom App
A custom application aligned to the plant's own needs: improved workflow, fewer manual errors and stronger control over daily operations.
Industrial Automation Leader: Digital Twin in Weeks
Lower maintenance costs, less unplanned downtime and faster decisions from one view of live, alert and historical data.
Leading Textile Manufacturer: Shop-Floor IoT Delivered in Weeks
An undocumented Siemens S7-300 PLC decoded, with zero changes to the machine or PLC and no disruption to production.
Process Consultancy: Digital Assessments with AIRA
A structured, digital approach to assessing manufacturing processes: consistent audits and client-ready reports.
Voltage Stabilizer Manufacturer: Inventory & Costing Control
Accurate component inventory and up-to-date costing for every variant, protecting target margins.
Security
Your plant data, protected in five layers.
From the network connection to every action on screen, IMAX is secure by design.
TLS encryption
All data moving between machines, edge and cloud is encrypted in transit.
User credential authentication
Every user signs in with verified credentials before any access.
Device management
Only registered, approved devices can connect and send data.
User authorization
Every request is checked against what that user is permitted to do.
Role-based access control (RBAC)
Screens, data and actions granted by role: operator, supervisor, manager.
Industries
Process or discrete, we speak your plant's language.
How we work
From first call to plant-wide rollout.
Discover
We map your losses, systems and data, and agree the outcome that matters most.
Prove
A focused pilot on one line or one application, with an ROI case you can take to management.
Scale
Roll out across lines and plants, integrate with SAP and add applications as you grow.
Sustain
Training, support and continuous improvement, so the gains stick.
What is IntelAIx IMAX?
IntelAIx IMAX is a ready-to-use software and hardware platform for manufacturers. It connects machines, PLCs, sensors and enterprise systems such as SAP, and runs 14 ready-made applications covering remote monitoring, maintenance, IIoT, energy, quality (LIMS), track and trace, warehouse, recipe, workforce, AI vision, xBOM, planning and scheduling, CRM and AI maturity assessment.
How quickly can we see results?
Most plants start with one focused application and see live data within weeks. For a leading textile manufacturer, IntelAIx delivered a working IoT solution in weeks, and an industrial automation client went live with a Digital Twin in weeks rather than months.
Can IMAX connect to old machines with no documentation?
Yes. IntelAIx decoded an undocumented Siemens S7-300 PLC, mapped more than 2,000 data blocks and delivered live insights without changing the machine or PLC and without stopping production.
Does IMAX integrate with SAP and other ERP systems?
Yes. IMAX integrates with SAP and other enterprise applications. For example, raw material consumption can be posted to SAP automatically and live, from the PLC through IntelAIx IMAX Edge.
How is plant data kept secure?
IMAX uses five layers of security: TLS encryption, user credential authentication, device management, user authorization and role-based access control.
Which industries does IntelAIx work with?
Process and discrete manufacturers, including cement, AAC blocks and building materials, polymer and plastics, textile, food and beverages, steel and metals, paper, chemicals, pharma, electronics, automotive and mining.
Talk to us
Let's see what your plant data can do.
Book a short call. We'll walk through your operation and show where IMAX pays back first.