AAC manufacturing, building materials and block plants
Recipe management, raw material quality, slurry preparation, autoclave monitoring, curing cycle analytics, block counting, pallet traceability and dispatch visibility for AAC and building materials manufacturers.
Where Intelaix creates value for AAC & Building Materials
Start with a focused pilot, connect available plant data and scale to MES, quality, maintenance and enterprise visibility.
Raw material quality and recipe control
Capture lime, cement, fly ash, gypsum, slurry and water quality values in one workflow. AIMAX helps compare lab results with approved recipe limits, flags deviations before batching and keeps recipe corrections traceable for every production run.
Autoclave temperature, pressure and cycle monitoring
Monitor autoclave pressure, temperature, cycle stage and hold time against the standard curing profile. Operators and supervisors can quickly identify cycle deviations, delayed ramps, abnormal pressure drops and batches needing review.
AI vision for block counting and size verification
Use camera-based inspection to count AAC blocks, verify block dimensions and identify visible damage or stacking gaps. The results can be linked with batch, pallet and dispatch records to reduce manual counting errors.
RFID / QR-based pallet and dispatch traceability
Assign each pallet a QR or RFID identity and track it from cutting, curing and packing through yard movement and dispatch. This improves finished goods visibility, loading accuracy and customer-wise traceability.
OEE, downtime and utility monitoring
Track availability, production rate, downtime reasons, steam, power and compressed air consumption across key AAC equipment. Plant teams can identify recurring losses and prioritize improvement actions based on real-time data.
Asset management and preventive maintenance
Digitize equipment master data, spare parts, inspection checklists and preventive maintenance schedules for mixers, ball mills, slurry tanks, cutting lines, autoclaves, cranes, conveyors and packing equipment. AIMAX helps maintenance teams log breakdowns, track MTTR, monitor repeated failures and plan maintenance before production is affected.
LIMS for AAC raw material and product quality
Standardize laboratory workflows for incoming raw materials, slurry checks, green cake quality, cured block strength, density, moisture and dimensional accuracy. Intelaix LIMS links test results with supplier, batch, recipe, autoclave cycle and dispatch records, giving quality teams clear approval, rejection and deviation traceability.
Build a practical roadmap for AAC & Building Materials
Review your current cost, quality, downtime, traceability and reporting gaps with an Intelaix manufacturing transformation assessment.