Manufacturing Case Studies

Examples of how Intelaix helps manufacturers improve visibility, quality, uptime, traceability and operating performance.

AAC Manufacturing MES & Traceability

Challenge: Manual production tracking, limited batch visibility and delayed dispatch reporting.

Solution: QR/RFID traceability, production dashboards, LIMS workflow and management reports.

Impact: Improved traceability, faster decision-making and better plant-level visibility.

Textile Sanforizer Digital Twin

Challenge: Critical process parameters were available in PLC/HMI but not visible centrally.

Solution: PLC connectivity, tag mapping, edge data capture, dashboard trends and alerts.

Impact: Real-time monitoring of speed, temperature, pressure, tension, moisture and overfeed.

Laboratory Information Management

Challenge: Quality checks, approvals and reports were scattered across manual records.

Solution: LIMS for raw material, in-process and finished product quality workflows.

Impact: Improved quality visibility, approval discipline and audit readiness.

Asset Management & Maintenance

Challenge: Maintenance teams needed structured asset history, PM schedules and breakdown tracking.

Solution: Asset master, preventive maintenance, spares inventory and alert workflows.

Impact: Lower response time and better maintenance planning.

Remote Monitoring Operations Centre

Challenge: Multi-site operations lacked one common view of plant performance and issues.

Solution: RMOC dashboards, alerts, escalation and KPI reporting.

Impact: Better visibility for operations, quality, maintenance and management teams.

AI Vision for Counting & Inspection

Challenge: Manual counting and visual inspection were time-consuming and inconsistent.

Solution: Camera-based analytics for object counting, size estimation and quality checks.

Impact: Faster inspection and improved process intelligence.

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