We help CEOs, COOs, Plant Leaders, and CTOs unlock measurable cost reduction, world-class OEE performance, and digital manufacturing control through structured execution and Industry 4.0 enablement—delivered in months, not years.
One integrated approach that speaks to leadership priorities and shop-floor realities.
Target sustainable cost savings, stronger EBITDA, and ROI-led transformation with clear governance and accountability.
Lift OEE, eliminate bottlenecks, reduce rejection, and stabilize operations with measurable stage-wise performance control.
Secure ISA-95 aligned architecture, ERP/MES integrations, multi-layer access governance, and scalable digital backbone.
Measurable impact across cost, performance, traceability, quality, and reliability.
Industry 4.0-enabled operational excellence delivering sustainable cost savings.
Production performance uplift unlocking higher throughput without new capex.
QR + RFID visibility across manufacturing stages, logistics, and material flow.
Digital LIMS with approvals, anomaly detection, and dashboards for faster decisions.
Integrated PM/AM + breakdown workflows with adaptive schedules and smart alerts.
EBOM/MBOM change control with forecasting, cost visibility, and order transparency.
Consulting + pre-built solutions + rapid deployment—built for real shop-floor execution.
Digital and process maturity assessment with benchmarking, gap-to-ROI roadmap, and execution governance.
Rapid modules for performance visibility, traceability, LIMS quality governance, and industrial asset management.
Scalable ISA-95 aligned architecture to build and deploy custom manufacturing applications with speed.
5-layer security approach protecting manufacturing data, applications, and personal information.
Secure data-in-transit between users, devices, and servers.
Hardened authentication with detailed activity audit trails.
Controlled device governance to prevent unauthorized access.
Policy-based permissions across modules and workflows.
Role-based access control for secure visibility across sites.
Selected feedback from manufacturing leaders.
“Working with INTELAIX Consulting brought measurable improvements to our operations. Their Remote Monitoring enabled real-time visibility into production and raw material usage, reducing waste and improving margins. The mobile-enabled LIMS enhanced our quality tracking across 17 components, while their Track & Trace and Asset Management solutions gave us better control over 4,000+ pallets, mould boxes, and 250+ assets.”
— General Manager, AAC Block Manufacturer“Big thanks to Mr. Vijay for developing a custom application that transformed our manufacturing operations. Complex requirements were converted into a scalable, user-friendly solution that significantly improved workflow control.”
— Managing Director, Polymer IndustryIntelaix Consulting Services Pvt Ltd combines 25+ years of software leadership with 14+ years of hands-on manufacturing consulting—delivering measurable cost, OEE, and performance transformation.
Operational excellence and digital manufacturing across process industries and discrete manufacturing.
Let’s assess where you are leaking profit—and design a structured execution roadmap within 30 days. Practical, measurable, and built for real manufacturing environments.
Start Executive AssessmentShare your operational challenge. We will respond with a structured diagnostic approach.